
IRITRON
Technical Solutions CC
Providing Electrical Instrumentation and Control System Engineering, Design and Consulting.
About Iritron Technical Solutions - What we Do
Iritron is a technology company providing quality solutions in the fields of electrical, instrumentation and control system engineering, systems integration and simulation.
IRITRON has an in-depth understanding of the domains and cultures of our clients with a proven ability to manage projects efficiently and with high quality results.
IRITRON’s extensive engineering expertise and substantial local and international engineering exposure has a proven industry track record in Mining, Metals, Cement & Aggregates, Mineral Processing and Utilities, including Power, Energy, Water and Waste Water.
Our Expertise
IRITRON applies a suite of tools and technologies to optimally address the customer’s specific requirements. Based on ISA Standards and our quality methodologies, the following project phases are defined: tendering & contract preparation, preliminary design, engineering & detailed design, programming, manufacturing, acceptance testing, installation, commissioning, hand-over and optimisation.
During these project phases IRITRON emphasises project management, design reviews, quality control and configuration management. Our experience, linked to a sound fundamental understanding of processes, mathematics, networks, hardware and software applications, ensures viable and valid solutions.
INDUSTRY EXPERIENCE
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Mining
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Mineral Processing
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Materials Handling
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Cement & Aggregates
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Waste & Waste Water Treatment
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Pharmaceutical
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Power Generation
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Iron & Steel
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Petro Chemical
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Pulp & Paper
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Food & Beverage
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Dairy
DESIGN BASED TOOLS
The following software platforms are utilised to optimally address our clients specific requirements.
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Etap - Enterprise software solution for Electrical power systems
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1 Des - Engineering design software for E&I process applications
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AutoCAD - Computer aided design
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InTools - Engineering software for instrumentation and design
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Microstation 3D - Design and modeling for projects of any size
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Microsoft Project - Project management software
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Primavera - Enterprise project portfolio management software
MV ELECTRICAL ENGINEERING
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Equipment sizing and calculations all in accordance with required relevant standards
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Single Line Diagrams
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Load Flow and Network Analysis
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Power Quality
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Energy Management
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Power Factor Correction and Harmonic Filters
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Volt Drop Calculations
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Fault Level Calculations
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Power Distribution and Network Design and Simulation
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Substation Design
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Cable Sizing and Calculations
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Cable Rack Routing and Equipment Location Design
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Construction Documentation and Data Packs
FIELDS OF EXPERTISE
Our fields of expertise encompasses a fully integrated engineering solution for the design, operation, simulation and automation of generation, transmission and distribution systems.
MV ELECTRICAL ENGINEERING
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Equipment sizing and calculations all in accordance with required relevant standards
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Single Line Diagrams
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Schematic Diagrams
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Substation, MCC Room and MCC Panel Design
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Cable Sizing and Calculations
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Cable Rack Routing Design
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Equipment Location Design
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Lighting and Small Power Design
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LV Power Reticulation
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Earthing and Lightening Protection Design
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Construction Documentation and Data Packs
INTRUMENT ENGINEERING
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P&IDs
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Instrument Selection
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Instrument Data Sheets
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Hook Up Drawings
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Field Panel Design
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Cable Sizing & Calculations
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Cable Rack and Routing Design
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Equipment Location Design
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Power Distribution and Design
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Cameras - Process Installations
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Construction Documentation and Data Packs
PROJECT METHODOLOGY
Projects are implemented in accordance with ISA & IEEE methodology and DIN EN ISO 9001:2015 requirements
Tendering and contract preparation | Planning | Preliminary design | Engineering and detail design | Programming | Manufacturing | Testing (against a simulation) | Installation | Commissioning | Hand-over | After sales service and support contracts
During these project phases Iritron emphasises project management, design reviews, quality control and configuration management. Our experience, linked to a sound fundamental understanding of processes, mathematics, network, hardware and software applications, ensures viable and valid solutions
CONTROL SYSTEMS ENGINEERING
- Systems Architecture
- Equipment Specifications
- Control Room Equipment
- UPS Specifications and Sizing
- Construction Documentation and Data Packs
- Network Design and Calculations
- Control Room / Central Control Room Design
- Panel Design
- Power Distribution and Design
- Plant Automation Audits
INDUSTRY EXPERIENCE
- Mining
- Mineral Processing
- Materials Handling
- Cement & Aggregates
- Waste & Waste Water Treatment
- Pharmaceutical
- Power Generation
- Iron & Steel
- Petro Chemical
- Pulp & Paper
- Food & Beverage
- Dairy
CONTROL SYSTEMS DEVELOPMENT
DCS SYSTEMS
Honeywell Plant Scape, Outotec Proscon, Siemens PCS-7, GE-PPS
PLC SYSTEMS
Rockwell Automation, Siemens, Schneider, Mitsubishi, ABB, Beckhoff
SCADA SYSTEMS
Schneider Software, Wonderware Software Suite, Citect, RSView, GE, Proficy, Cimplicity, Adroit, Siemens, Wincc
ADVANCED PROCESS CONTROL
C Sense, G1
INFORMATION & DATA HISTORIAN SYSTEMS
PROCESS SIMULATION
We implement steady state, dynamic and event-based simulators using the following simulator platforms based on ISA and ISO 9001 2015 methodologies.
- SysCAD
- Gensym G2
- Witness
Process Design Verification Simulators
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To verify steady state conditions
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To check plant transients
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For statistical analyses
Control Philosophy Development and Verification Simulators
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Verify the system controllability
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Verify I/O and sequence control
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Check and verify the completeness of the control system
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Investigate alternatives
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Influence of control on equipment sizing / redundancy
Engineering and Control System Simulator
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Testing the basic functionality of your plant control systems
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Testing the completeness of the plant control system
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Testing the sequencing of plant (start up and shut down)
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Customising of HMI
Training Simulators
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Training on plant control systems
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Training on operating procedures
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Training on emergency procedures
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Training on fault finding and fault identification
SOFTWARE METHODOLOGY
Software development projects are engineered in accordance to the V-model and in compliance with ISA 88 for batching processes, ISA 95 for enterprise and control systems and ISA 106 for continuous processes.

DIGITISATION METHODOLOGY
Our field of expertise comprises all levels in the Automation Hierarchy, MIS - Management Information Systems and MES - Manufacturing Execution Systems.



