IRITRON
Technical Solutions CC
Providing Electrical Instrumentation and Control System Engineering, Design and Consulting.
About Iritron Technical Solutions – What we Do
Iritron is a technology company providing quality solutions in the fields of electrical, instrumentation and control system engineering, systems integration and simulation.
IRITRON has an in-depth understanding of the domains and cultures of our clients with a proven ability to manage projects efficiently and with high quality results.
IRITRON’s extensive engineering expertise and substantial local and international engineering exposure has a proven industry track record in Mining, Metals, Cement & Aggregates, Mineral Processing and Utilities, including Power, Energy, Water and Waste Water.
Our Expertise
IRITRON applies a suite of tools and technologies to optimally address the customer’s specific requirements. Based on ISA Standards and our quality methodologies, the following project phases are defined: tendering & contract preparation, preliminary design, engineering & detailed design, programming, manufacturing, acceptance testing, installation, commissioning, hand-over and optimisation.
During these project phases IRITRON emphasises project management, design reviews, quality control and configuration management. Our experience, linked to a sound fundamental understanding of processes, mathematics, networks, hardware and software applications, ensures viable and valid solutions.
INDUSTRY EXPERIENCE
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Mining
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Mineral Processing
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Materials Handling
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Cement & Aggregates
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Waste & Waste Water Treatment
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Pharmaceutical
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Power Generation
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Iron & Steel
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Petro Chemical
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Pulp & Paper
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Food & Beverage
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Dairy
DESIGN BASED TOOLS
The following software platforms are utilised to optimally address our clients specific requirements.
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Etap – Enterprise software solution for Electrical power systems
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1 Des – Engineering design software for E&I process applications
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AutoCAD – Computer aided design
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InTools – Engineering software for instrumentation and design
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Microstation 3D – Design and modeling for projects of any size
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Microsoft Project – Project management software
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Primavera – Enterprise project portfolio management software
MV ELECTRICAL ENGINEERING
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Equipment sizing and calculations all in accordance with required relevant standards
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Single Line Diagrams
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Load Flow and Network Analysis
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Power Quality
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Energy Management
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Power Factor Correction and Harmonic Filters
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Volt Drop Calculations
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Fault Level Calculations
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Power Distribution and Network Design and Simulation
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Substation Design
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Cable Sizing and Calculations
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Cable Rack Routing and Equipment Location Design
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Construction Documentation and Data Packs
FIELDS OF EXPERTISE
Our fields of expertise encompasses a fully integrated engineering solution for the design, operation, simulation and automation of generation, transmission and distribution systems.
MV ELECTRICAL ENGINEERING
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Equipment sizing and calculations all in accordance with required relevant standards
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Single Line Diagrams
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Schematic Diagrams
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Substation, MCC Room and MCC Panel Design
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Cable Sizing and Calculations
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Cable Rack Routing Design
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Equipment Location Design
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Lighting and Small Power Design
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LV Power Reticulation
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Earthing and Lightening Protection Design
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Construction Documentation and Data Packs
INTRUMENT ENGINEERING
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P&IDs
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Instrument Selection
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Instrument Data Sheets
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Hook Up Drawings
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Field Panel Design
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Cable Sizing & Calculations
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Cable Rack and Routing Design
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Equipment Location Design
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Power Distribution and Design
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Cameras – Process Installations
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Construction Documentation and Data Packs
PROJECT METHODOLOGY
Projects are implemented in accordance with ISA & IEEE methodology and DIN EN ISO 9001:2015 requirements
Tendering and contract preparation | Planning | Preliminary design | Engineering and detail design | Programming | Manufacturing | Testing (against a simulation) | Installation | Commissioning | Hand-over | After sales service and support contracts
During these project phases Iritron emphasises project management, design reviews, quality control and configuration management. Our experience, linked to a sound fundamental understanding of processes, mathematics, network, hardware and software applications, ensures viable and valid solutions
CONTROL SYSTEMS ENGINEERING
- Systems Architecture
- Equipment Specifications
- Control Room Equipment
- UPS Specifications and Sizing
- Construction Documentation and Data Packs
- Network Design and Calculations
- Control Room / Central Control Room Design
- Panel Design
- Power Distribution and Design
- Plant Automation Audits
INDUSTRY EXPERIENCE
- Mining
- Mineral Processing
- Materials Handling
- Cement & Aggregates
- Waste & Waste Water Treatment
- Pharmaceutical
- Power Generation
- Iron & Steel
- Petro Chemical
- Pulp & Paper
- Food & Beverage
- Dairy
CONTROL SYSTEMS DEVELOPMENT
DCS SYSTEMS
Honeywell Plant Scape, Outotec Proscon, Siemens PCS-7, GE-PPS
PLC SYSTEMS
Rockwell Automation, Siemens, Schneider, Mitsubishi, ABB, Beckhoff
SCADA SYSTEMS
Schneider Software, Wonderware Software Suite, Citect, RSView, GE, Proficy, Cimplicity, Adroit, Siemens, Wincc
ADVANCED PROCESS CONTROL
C Sense, G1
INFORMATION & DATA HISTORIAN SYSTEMS
PROCESS SIMULATION
We implement steady state, dynamic and event-based simulators using the following simulator platforms based on ISA and ISO 9001 2015 methodologies.
- SysCAD
- Gensym G2
- Witness
Process Design Verification Simulators
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To verify steady state conditions
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To check plant transients
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For statistical analyses
Control Philosophy Development and Verification Simulators
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Verify the system controllability
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Verify I/O and sequence control
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Check and verify the completeness of the control system
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Investigate alternatives
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Influence of control on equipment sizing / redundancy
Engineering and Control System Simulator
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Testing the basic functionality of your plant control systems
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Testing the completeness of the plant control system
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Testing the sequencing of plant (start up and shut down)
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Customising of HMI
Training Simulators
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Training on plant control systems
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Training on operating procedures
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Training on emergency procedures
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Training on fault finding and fault identification
SOFTWARE METHODOLOGY

DIGITISATION METHODOLOGY
Our field of expertise comprises all levels in the Automation Hierarchy, MIS – Management Information Systems and MES – Manufacturing Execution Systems.
